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In modern industrial environments, precise coordination between all system components is crucial for seamless and error-free operation. Especially in complex image processing applications, conventional control systems often reach their limits. Enter the Real-Time Communication Controller (RTCC) by IMAGO Technologies – a groundbreaking solution that enables real-time synchronization across machines and subsystems, ensuring maximum process reliability.

WHY REAL-TIME CONTROL MATTERS:

Whether in packaging, pharmaceuticals, or recycling, many industrial processes require flawless interaction between sensors, cameras, conveyors, and actuators. High-speed production lines, in particular, demand precise synchronization of camera triggers, lighting, and external signals. The RTCC processes these signals with minimal latency and zero jitter, thanks to its FPGA-based hardware architecture.

REAL-WORLD APPLICATIONS:

A typical use case involves quality control on conveyor belts. Here, image capture, illumination control, and ejector triggering must work in perfect sync. The RTCC also supports distance monitoring for pick-and-place robots and trigger signal coordination for high-speed print inspection – enabling consistent accuracy even under the most demanding conditions.

FPGA TECHNOLOGY FOR MAXIMUM PRECISION:

Unlike software-driven solutions on general-purpose CPUs or PLCs, the RTCC delivers significantly higher timing accuracy. The logic is implemented directly in an FPGA chip, making it fully independent of the operating system. It’s configured once using user-friendly software—no need for deep-level hardware programming.

SEAMLESS INTEGRATION ACROSS IMAGO PRODUCTS:

The RTCC is a core component in many IMAGO platforms, including:

• Vision Box AGE-X5
• Vision Box AI
• Vision Cam XM2
• Vision Cam LM2
• Vision Sensor PV3 + IO Expansion

Its modular structure—featuring a multiplexer, trigger generator, I/O scheduler, and multiple I/Os—allows flexible integration into a wide range of machine architectures.

INDUSTRY APPLICATIONS: FROM FOOD TO RECYCLING:

Whether it’s track & trace systems, labeling at high speed, material separation in recycling, or production monitoring, the RTCC ensures real-time performance for optimal system control. Its flexibility and robust design make it a key differentiator across industries like pharmaceuticals, food & beverage, printing, logistics, and beyond.

CONCLUSION: REAL-TIME, REDEFINED:

IMAGO’s Real-Time Communication Controller offers machine builders and industrial system integrators a powerful, flexible, and future-proof solution for synchronizing vision systems with real-time precision. Want to learn more about how the RTCC can enhance your system? Our team of experts is happy to support your integration process – get in touch with us today!